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    Plastic Recycling Unit

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    Thermocol Waste

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    Recycle Waste Plastic

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The First In INDIA To Launch Mobile Plastic Pyrolysis Plant...

The mobile plants start from 20 Kg capacity onwards upto 5 tons (Static Plant).The plant converts waste plastic to oil...

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Conventional Process GDEPL Process
Purchasing of waste plastics from rag-pickers or scrap dealer Purchasing of waste plastics from rag-pickers or scrap dealer
Cleaning of dirty plastics with detergent and water No cleaning only segregation of plastic from non plastic
Drying of cleaned plastics in air. Nil
Feeding of dried and cleaned plastics into agglomerator (approx. temperature 90°C). Feeding of plastic into pyrolysis autoclave by hydraulic pressure with continuous heating to plastic melting temperature.
Cutting of big lumps of plastic into smaller pieces with water/air spraying for cooling. Not Applicable
Feeding of smaller pieces into a grinding machine (addition of colour and additives) Not Applicable
Cutting of smaller pieces into tiny pieces in the grinding machine. Feeding of plastic pieces into a mixer machine (approx. temperature 600C-700C). Not Applicable
Heating in mixer until it gives a spongy feeling Not Applicable
Feeding of spongy plastics into a granule extruder machine consists of wire filter plates in order to remove foreign particles. Not Applicable
Forming of thin plastic extruded wires in Granules extruder machine (Temperature: 170-250 deg. C), falling of semi-solid plastic wires Closing the feeder and heating the plastic to pyrolysis temperature.Useing the gas generated in process for reheating plastic.
Thin wires to a cutter and cutting of wire into very small pieces (Granules). Getting 70 % oil recovery from system
Present process needs improvement, because it generates fugitive emissions Process does not generate any fugitive emissions.
Does not produce any liquid effluent
Solid waste is charcoal which is again reused as fuel.
Effective segregation of plastic based on its type is a must or it will render the end product with little commercial value The plastic is just segregated on its specific gravity; any plastic which floats on water is acceptable.

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