1. How does the GDEPL Technology work?
The GDEPL Technology utilizes the Tri Fusion Reactor Gasifier to convert various types of waste, including legacy landfill waste, municipal solid waste, and plastic waste, into valuable byproducts such as diesel, biochar, green coal, and more. The process involves a combination of dehydration, gasification, and pyrolysis to efficiently process waste with near-zero emissions and no residual landfill.
2. What is the difference between Gasification and Incineration?
Gasification is a process that converts waste materials into syngas (synthetic gas) through high-temperature reactions in a low-oxygen environment. This syngas can be used for electricity generation or as a fuel.
Incineration, on the other hand, involves burning waste in the presence of oxygen, which leads to the direct release of CO2 and other pollutants. Gasification is more environmentally friendly and energy-efficient than incineration.
3. Does the Tri Fusion Reactor Gasifier generate pollution?
No, the Tri Fusion Reactor Gasifier is designed to operate with minimal environmental impact. The process is conducted in a controlled, low-oxygen environment that prevents the formation of harmful pollutants. Additionally, any gases produced are used within the system.
4. Can the GDEPL Tri Fusion Reactor Gasifier work in heavy rains?
Yes, the Tri Fusion Reactor Gasifier is designed to operate under various weather conditions, including heavy rains. The system is enclosed and weatherproof, ensuring continuous operation and protection of the machinery and waste materials.
5. Does the GDEPL Tri Fusion Reactor Gasifier need heavy maintenance?
The Tri Fusion Reactor Gasifier is designed for durability and low-maintenance operation. Routine maintenance is required to ensure optimal performance, but the system is engineered to minimize downtime and operational interruptions.
6. How much electricity does the Tri Fusion Reactor Gasifier consume?
The electricity consumption of the Tri Fusion Reactor Gasifier varies depending on the scale of the operation and the type of waste processed. However, the system is designed to be energy-efficient, and in many cases, the syngas produced can be used to generate electricity, offsetting some of the energy requirements.
For Example, for a 10 TPD Tri Fusion Reactor Gasifier TFRG 18 Units / Hour is required.
7. What are the Responsibilities of Urban Bodies/Local Authorities in India?
Urban bodies and local authorities are responsible for ensuring a continuous supply of waste materials for processing, providing necessary infrastructure support, and facilitating the collection and transportation of waste to the processing facility. They are also responsible for obtaining the required statutory clearances and ensuring compliance with environmental regulations.
8. What are the Statutory Clearances or Applicable Acts in India?
The installation and operation of a Tri Fusion Reactor Gasifier require various statutory clearances, including:
- Consent to Establish (CTE) and Consent to Operate (CTO) from the State Pollution Control Board.
- Environmental Impact Assessment (EIA) clearance for large-scale projects.
- Compliance with the Municipal Solid Waste Management Rules, 2016.
- Adherence to the guidelines of the Ministry of Environment, Forest, and Climate Change (MoEFCC).
- Necessary fire safety and building permissions as per local regulations.
9. What types of waste can be processed in the Tri Fusion Reactor Gasifier?
The Tri Fusion Reactor Gasifier is versatile and can process various types of waste, including wet, dry, mixed municipal solid waste, legacy landfill waste, plastic waste (including polystyrene), and more. The system is adaptable to different waste compositions to maximize resource recovery.
10. What are the byproducts of the Tri Fusion Reactor Gasifier, and how are they used?
The key byproducts of the Tri Fusion Reactor Gasifier include:
- Syngas: Used for electricity generation, heating, or as a commercial fuel.
- Biochar: Used as a soil amendment or in moss-growing concrete.
- Green Coal: A clean alternative to conventional coal, used in industrial applications.
- Fly Ash Bricks: Used in construction for pavement and wall cladding.
- Sty Paint: Derived from processed waste, suitable for external use and waterproofing.
- Fuel Pellets/Green Coal Pellets: Used as a renewable energy source.
11. How long does it take to install and commission the Tri Fusion Reactor Gasifier?
The manufacturing of the Tri Fusion Reactor Gasifier typically requires 3 months. Additional time should be accounted for transportation, installation, and commissioning, which varies depending on the location.
12. Is training provided for operating the Tri Fusion Reactor Gasifier?
Yes, GDEPL offers comprehensive training for operators and maintenance personnel to ensure the smooth operation of the Tri Fusion Reactor Gasifier. The training covers safety protocols, routine maintenance, and efficient operation of the system.
13. Can the byproducts of the Tri Fusion Reactor Gasifier be sold commercially?
Yes, the byproducts such as syngas, biochar, green coal, and fly ash bricks have commercial value and can be sold to various industries. GDEPL can assist with market connections and potential buyers for these byproducts.
14. What types of waste plastic can the Tri Fusion Reactor Gasifier process?
The Tri Fusion Reactor Gasifier is capable of processing a wide range of waste plastics, including low-density polyethylene (LDPE), high-density polyethylene (HDPE), polypropylene (PP), polystyrene (PS), and more. Specific plastics like polystyrene, which yield higher amounts of oil, are particularly suitable for this technology.
15. What is the expected lifespan of the Tri Fusion Reactor Gasifier?
The Tri Fusion Reactor Gasifier is built with high-quality materials and advanced engineering to ensure durability. With proper maintenance, the system can operate efficiently depending on usage and environmental conditions.
16. How much space is required to install the Tri Fusion Reactor Gasifier?
The space requirements for the Tri Fusion Reactor Gasifier depend on the capacity of the unit. A standard 1 TPD (ton per day) unit typically requires around 2000 square feet of space, including space for feedstock storage, the reactor itself, and byproduct handling areas.
17. Is the Tri Fusion Reactor Gasifier scalable?
Yes, the Tri Fusion Reactor Gasifier is highly scalable. Depending on the waste processing needs of the client, the system can be scaled up or down, from small units handling 1 TPD to larger units handling 100 TPD or more.
18. How does the system handle non-recyclable waste?
The Tri Fusion Reactor Gasifier efficiently processes non-recyclable waste, converting it into syngas, biochar, and other valuable byproducts. This ensures that even waste materials that cannot be conventionally recycled are utilized effectively, reducing the burden on landfills.
19. What is the energy output of the syngas produced, and how can it be used?
The energy content of the syngas produced by the Tri Fusion Reactor Gasifier varies depending on the input material, but it is typically in the range of 5-10 MJ/m³. Syngas can be used to generate electricity, as a fuel for industrial boilers, or for heating applications.
20. Can the system be monitored remotely?
Yes, the Tri Fusion Reactor Gasifier can be monitored with remote monitoring and control systems, allowing operators to manage and optimize the process.
21. How does the system handle wet waste?
The Tri Fusion Reactor Gasifier is capable of processing wet waste by first dehydrating it in the drying phase before gasification. This allows the system to handle mixed municipal waste that includes wet organic materials.
22. What is the cost of operating the Tri Fusion Reactor Gasifier?
The operating cost of the Tri Fusion Reactor Gasifier depends on several factors, including the type of waste processed, the energy requirements, and the local cost of electricity and labor. However, the system is designed to be cost-effective, especially when considering the revenue from byproducts.
23. How does the Tri Fusion Reactor Gasifier contribute to zero waste goals?
The Tri Fusion Reactor Gasifier supports zero waste goals by converting waste materials into valuable byproducts, thereby eliminating the need for landfill disposal. The process ensures that no residual waste is left behind, contributing to sustainable waste management practices.
1000 Liters Base Volume
Bulk Density 800 Kg / m3
End Products
100% = 70% Water Mist +15% Coal + 15% Volatiles and Gas.
Bulk Density 430 Kg / m3
End Products
100% = 60% Water Mist + 5% Volatiles + 35% Green Coal.
Bulk Density 225 Kg / m3
End Products
35% to 75% Pyrolysis Oil Recovery depending on the type of Plastic.
Bulk Density 90 Kg / m3
End Products
100% = 45% Coal + 55% Volatiles and Gas.
Patented Multi-Jet Updraft Tri Fusion Reactor Gasifier Technology
GDEPL’s Patented Multi-Jet Updraft Tri Fusion Reactor Gasifier Technology represents a groundbreaking approach in waste management, particularly in the disposal of complex waste streams such as legacy landfill waste, reject waste, inert materials, wet, dry, and mixed municipal solid waste. This advanced technology integrates multiple waste processing techniques—Dehydration, Gasification, and Pyrolysis—into a single, cohesive process that transforms waste into valuable resources while minimizing environmental impact.
Multi-Jet Updraft Tri Fusion Reactor Gasifier: Comprehensive Process and Technology Overview
The Multi-Jet Updraft Tri Fusion Reactor Gasifier employs an advanced process that integrates Dehydration, Gasification, and Pyrolysis technologies to efficiently convert waste into valuable resources. Below is a detailed description of the process and associated steps involved:
- The incoming waste is first received and securely transferred into enclosed bins to ensure proper containment and minimize environmental exposure.
- Recyclable materials are carefully segregated, along with dry waste, while the remaining mixed waste is conveyed to the pyrolytic drying tank for further processing.
- The drying tank is sealed to maintain a controlled environment, and gasification of the dry waste, which may include Green Coal or other non-hazardous dry materials, begins.
- Concurrently, a water circulation system is employed in the condenser to cool any condensable gases produced during the process.
- The energy generated from the gasification process is harnessed to dry the incoming mixed waste, optimizing resource utilization.
Initially, the process yields distilled water, accompanied by volatile compounds, which are collected in a condensate storage tank for further use.
- As the temperature within the reactor reaches 300 degrees Celsius and gradually rises to 720 degrees Celsius, the production of synthetic gas (syngas) commences.
- This syngas is then stored in a gas storage tank, from where it can be recirculated back into the gasifier to sustain the heating requirements of the system.
- The gasifier can be fed with a variety of input materials depending on the availability of dry waste. This includes dry waste, Green Coal from a previous cycle, or the syngas generated during the ongoing process.
- This flexibility ensures continuous operation and maximizes the efficiency of waste-to-energy conversion.
- The surplus syngas produced can be utilized for multiple purposes:
- Electricity Generation: Syngas can be used to generate electricity, providing a renewable energy source.
- Commercial Fuel Supply: The syngas can be supplied in its uncompressed form to nearby commercial establishments for heating or other energy needs.
- Cooling Applications: It can also serve as a fuel for vapor absorption chillers, contributing to centralized air-conditioning systems.
- The distilled water obtained during the process is filtered through carbon filters to ensure purity.
- This purified water is then available for irrigation or gardening purposes, promoting water conservation and sustainable reuse.
- The process is designed to leave no residual waste for landfill disposal, as all materials are converted into value-added products.
- Even the ash produced during gasification is repurposed for the manufacturing of fly ash bricks, ensuring complete utilization of by-products.
The Multi-Jet Updraft Tri Fusion Reactor Gasifier stands out as a robust solution that not only addresses waste management challenges but also contributes to the generation of valuable resources, thereby aligning with sustainable development goals.
Water Balance Overview for the Tri Fusion Reactor System
- Effluent Generation: The Tri Fusion Reactor operates with a zero-effluent discharge principle. This ensures that the process does not produce any liquid waste that would require disposal or treatment, thereby supporting environmental sustainability.
- Water-Based Catalyst: A water-based catalyst is employed within the reactor to effectively mitigate carbon monoxide (CO) emissions. This approach not only reduces harmful emissions but also enhances the overall efficiency of the process. The catalyst’s role and impact are further detailed in the mass balance documentation, which outlines the reactor’s input-output dynamics and resource efficiency.
- Effluent Generation: Similar to the Tri Fusion Reactor, the gasifier within the system also adheres to a zero-effluent discharge model. This means that the gasification process is designed to avoid the generation of any wastewater or liquid by-products, contributing to a cleaner and more sustainable operation.
- Water-Based Catalyst: The gasifier utilizes a water-based catalyst specifically designed for the mitigation of CO emissions. This catalyst plays a crucial role in ensuring that the gasification process remains environmentally friendly by controlling the release of harmful gases. The usage and effects of this catalyst are also covered in the mass balance section.
- Water Usage for Circulation: In the pyrolysis process, water is primarily used for circulation within the system, specifically for the condensation of gases. This water is recirculated through the system to facilitate the cooling and condensation of gaseous by-products.
- Cooling Tower and Evaporation: The system includes a cooling tower where approximately 5% of the water may evaporate, depending on the unit’s capacity. This evaporation is a minor loss compared to the overall water balance and is expected as part of the cooling process.
- No Process Water Consumption: Importantly, the pyrolysis process does not consume water directly as a process input. The water used in the cooling and condensation stages is not lost to the process itself but is either recirculated or subjected to minimal evaporation, ensuring efficient water management.
Overall, the water balance for the entire system is designed to minimize water usage and eliminate effluent generation, making the Tri Fusion Reactor System a highly sustainable solution for waste processing and energy recovery. The strategic use of water-based catalysts for emission control further enhances the system’s environmental credentials, ensuring that the processes remain both efficient and eco-friendly.
Expected End Products from Our Process
Our process is primarily focused on the environmentally sustainable disposal of waste with minimal pollution. Simultaneously, we aim to maximize value extraction from the waste material. The extent of value addition largely depends on the sophistication and capabilities of the processing plant.
Core Functions of Our Plant
Our technology is designed to handle all types of Reject, Inert, Mixed, and Refuse-Derived Fuel (RDF), Combustible Waste, ensuring nearly zero waste is sent to Legacy Landfills.
The process converts waste into various forms of energy, including:
- Heat Energy: Generated during the process.
- Gas: Produced as Syngas, which can be used or further refined.
- Liquid Fuel: Extracted as Oil or Tar Slurry.
- Solid Fuel: Produced in the form of Green Coal.
For plants equipped with more advanced refining equipment, the energy can be further extracted and converted into:
- Heat Sources: Such as Hot Water for industrial or residential heating.
- Industrial Coal: Green Coal suitable for various Industrial Applications.
- Refined Gas Products: Such as Renewable Natural Gas (RNG) or Hydrogen, through specialized separation processes.
The primary outputs of our current process include:
- Green Coal: A solid fuel with marketable value, typically ranging from ₹6 to ₹12 per kilogram, depending on the grade. This coal can be sold as-is or blended with other combustible materials to enhance its properties and increase its market value.
- Oil-Tar Slurry: A byproduct that, along with water vapor and syngas, is reused within the system to fuel the heating process.
- Water Vapor: Generated during the process, used internally for energy purposes.
- Syngas: A synthetic gas that is also reused within the system for heating and energy generation.
This comprehensive approach ensures that the process is not only effective in waste management but also aligns with environmental sustainability goals by minimizing harmful emissions and promoting energy recovery from waste.
